Application conditions and spray setup

Coating dew point calculator

Estimate dew point from air temperature and relative humidity, then compare the measured surface temperature with it.

Your project measurements

A worked example is prefilled. Replace its values with your measurements and current product data.

Approximation is used within the entered range.

Must be greater than 0 and no more than 100.

Measure the coating surface separately from the air.

Optional; enter only a margin specified by the coating instructions.

Your estimate

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Project notes

Understand this estimate

Dew point is estimated from air temperature and relative humidity. Comparing it with a separately measured surface temperature gives a temperature margin, not a universal coating approval.

How to use the calculator

  1. Measure air temperature and humidity

    Use current local air readings. Relative humidity must be above zero for this approximation.

    Inputs Air temperature · Relative humidity

  2. Measure the coating surface

    The surface reading is separate from air temperature and is required for the margin.

    Inputs Surface temperature

  3. Enter a product requirement only if stated

    The optional threshold is compared with the estimate; no universal safe margin is supplied.

    Inputs Product-required margin

Formula and variables

Convert air temperature to °C. Let b = 7.5 ln(10), γ = ln(RH/100) + bT/(237.3+T), and dew point °C = 237.3γ/(b−γ). Convert dew point to °F and subtract it from the entered surface temperature.

TAir temperature
Converted to Celsius inside the dew-point approximation.°F
RHRelative humidity
Relative humidity fraction used in the approximation.%
MSurface margin
Surface temperature minus estimated dew point.°F

What the result means

Result interpretation

A negative margin means the surface is below the estimated dew point. A positive margin is not automatically acceptable; compare it with the current coating instructions and consider changing conditions.

Limits and assumptions

The dew point is approximate. A negative margin means the surface is below the calculated dew point. No universal coating-safe margin or application approval is supplied; compare only with current product instructions.

Worked example

Compare a 72°F surface with 77°F air at 60% RH

Assumptions
  • Air temperature and humidity are representative at measurement time.
  • The entered 10°F requirement comes from the product instructions.
Calculation
  1. The Magnus/Tetens approximation gives a dew point of about 62.05°F.
  2. 72 − 62.05 = 9.95°F surface margin, below the entered 10°F requirement.
Expected result
Approximate dew point62.05 °F
Surface-to-dew-point margin9.948 °F

Common questions

Does a positive margin mean coating conditions are approved?
No. This estimates one condition only. Use the current product requirements and site measurements.
Why measure the surface separately?
Surface temperature can differ from the surrounding air and determines the calculated margin.